Challenge Outdoor Fabrics

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ECOPAK™ is the world’s only durable and waterproof fabric made from 100% recycled polyester fiber and film. Each yard upcycles about 20 plastic water bottles into durable technical textiles.

Based on 35 years of weaving, coating and laminating experience, Challenge’s ECOPAK™ fabric lasts longer, absorbs 80% less moisture, and has better UV resistance and color retention than traditional laminated nylon. Just like our sailcloth that has been tested around the world, ECOPAK™ performs in the harshest conditions.

ECOPAK™ EPX Collection

EPX200

All-around performance in over 20 colors! Good choice for small to mid-size packs, 400/600d is recommended for bottom panels and high abrasion areas.

EPX400

The 400d recycled polyester has almost twice the abrasion resistance compared to 420d nylon. Well suited for pack bottoms, or stand-alone for highest overall durability.

ECOPAK™ EPLX Collection

100% recycled polyester components, C0 DWR (no fluorocarbons), waterproof 0.5 mil RUV™ matte film backing, recyclable after use. Compared to other laminated pack fabric with shiny film, Challenge’s proprietary RUV™ matte film is more abrasion resistant, wrinkles less, and is 97% UV resistant.

EPLX200

Lightweight performance, economical price! Good choice for a waterproof liner. As a face fabric in an ultralight pack, use extra reinforcement for bar tacks and daisy chain webbing.

EPLX400

The 400d recycled face fabric almost twice the abrasion resistance as standard 420d nylon. Well suited for bags with a separate liner, or stand-alone for high durability at low weight.

EPLX450RS

For a more technical look, the 450d has a 3 mm (1/8") ripstop grid. Very good stitch-holding and durability.

ECOPAK™ Hybrid Collection

Diverse group of performance textiles using new & recycled components.

EPX240 Denim

The look and feel of your favorite jeans, made specifically for packs and bags in a waterproof and abrasion resistant construction.

EPX400HH

Hybrid in Heather Grey: tightly woven Hybrid of 400d recycled polyester and nylon with unique Heather look. Special Liquid Crystal Polymer coating for amazing abrasion resistance.

EPLX600 MultiCam®

Official MultiCam® pattern in polyester with same look, feel and durability as the 500d Cordura® MultiCam®

CHALLENGE RBC

Challenge Sailcloth, the leading supplier of woven polyester for sailing and kite boarding, is excited to introduce Challenge RBC™: Recycled Bag Cloth. Challenge RBC™ is single-ply woven recycled polyester with environmentally friendly C0 DWR on the outside, and a water-resistant PU coating on the inside. Each yard recycles about 10 plastic bottles and saves about one pound of carbon emissions, compared to standard nylon or polyester bag fabric.

RBC400

400d plain weave | 58” wide | 5.25 oz/yd², 178 gsm

RBC450RS

450d ripstop weave | 58” wide | 6.5 oz/yd², 220 gsm

RBC1200 Cordura® re/cor™ Recycled Cordura®

900d x 1200d plain weave | 58” wide | 9.2 oz/yd², 312 gsm

RBC1680 Ballistic

1680d Ballistic weave | 58” wide | 10.6 oz/yd², 360 gsm

UltraWeave™ Collection

Ultra100X

Our lightest UltraWeave pack fabric – at 3.3 oz/yd², it has double the tear strength and almost double the abrasion resistance of 500d 8oz Cordura®!

Ultra200X

Our most popular UltraWeave style. At just 3.9 oz/yd2, it far exceeds the technical properties of any similar weight fabric available on Planet Earth!

Ultra200TX

The technical properties of Ultra200X, plus a ripstop backing for improved durability and stitch-holding

Ultra400X

400d Ultra-PE is about 20% lighter, with four times the abrasion resistance of other 400d U-PE fabrics. A great all-purpose high modulus pack fabric.

Ultra400TX

The technical properties of Ultra400X, plus a ripstop backing for improved durability and stitch-holding.

Ultra800X

Doubling the denier of 400d gives Ultra800X the strength to go the distance in the most demanding packs and duffels.

Ultra800TX

The technical properties of Ultra800X, plus a ripstop backing for improved durability and stitch-holding.

UltraGrid

UltraGrid™ is the world’s first recycled nylon grid fabric with Ultra™ ripstop.

Challenge Sailcloth has taken a classic fabric to the next level with higher performance and lower environmental impact. UltraGrid™ is woven at our Bluesign® Approved facility with 210d recycled nylon yarn from pre-consumer industrial waste. A double 200d Ultra™ grid provides exceptional tear-strength and visual impact. UltraGrid™ has a C0 DWR coating, free from toxic PFCs, and is finished with a waterproof 1500mm PU backing.

Color:

ECOPAK™ is the world’s only durable and waterproof fabric made from 100% recycled polyester fiber and film. Each yard upcycles about 20 plastic water bottles into durable technical textiles.

Based on 35 years of weaving, coating and laminating experience, Challenge’s ECOPAK™ fabric lasts longer, absorbs 80% less moisture, and has better UV resistance and color retention than traditional laminated nylon. Just like our sailcloth that has been tested around the world, ECOPAK™ performs in the harshest conditions.

ECOPAK™ EPX Collection

EPX200

All-around performance in over 20 colors! Good choice for small to mid-size packs, 400/600d is recommended for bottom panels and high abrasion areas.

EPX400

The 400d recycled polyester has almost twice the abrasion resistance compared to 420d nylon. Well suited for pack bottoms, or stand-alone for highest overall durability.

ECOPAK™ EPLX Collection

100% recycled polyester components, C0 DWR (no fluorocarbons), waterproof 0.5 mil RUV™ matte film backing, recyclable after use. Compared to other laminated pack fabric with shiny film, Challenge’s proprietary RUV™ matte film is more abrasion resistant, wrinkles less, and is 97% UV resistant.

EPLX200

Lightweight performance, economical price! Good choice for a waterproof liner. As a face fabric in an ultralight pack, use extra reinforcement for bar tacks and daisy chain webbing.

EPLX400

The 400d recycled face fabric almost twice the abrasion resistance as standard 420d nylon. Well suited for bags with a separate liner, or stand-alone for high durability at low weight.

EPLX450RS

For a more technical look, the 450d has a 3 mm (1/8") ripstop grid. Very good stitch-holding and durability.

ECOPAK™ Hybrid Collection

Diverse group of performance textiles using new & recycled components.

EPX240 Denim

The look and feel of your favorite jeans, made specifically for packs and bags in a waterproof and abrasion resistant construction.

EPX400HH

Hybrid in Heather Grey: tightly woven Hybrid of 400d recycled polyester and nylon with unique Heather look. Special Liquid Crystal Polymer coating for amazing abrasion resistance.

EPLX600 MultiCam®

Official MultiCam® pattern in polyester with same look, feel and durability as the 500d Cordura® MultiCam®

CHALLENGE RBC

Challenge Sailcloth, the leading supplier of woven polyester for sailing and kite boarding, is excited to introduce Challenge RBC™: Recycled Bag Cloth. Challenge RBC™ is single-ply woven recycled polyester with environmentally friendly C0 DWR on the outside, and a water-resistant PU coating on the inside. Each yard recycles about 10 plastic bottles and saves about one pound of carbon emissions, compared to standard nylon or polyester bag fabric.

RBC400

400d plain weave | 58” wide | 5.25 oz/yd², 178 gsm

RBC450RS

450d ripstop weave | 58” wide | 6.5 oz/yd², 220 gsm

RBC1200 Cordura® re/cor™ Recycled Cordura®

900d x 1200d plain weave | 58” wide | 9.2 oz/yd², 312 gsm

RBC1680 Ballistic

1680d Ballistic weave | 58” wide | 10.6 oz/yd², 360 gsm

UltraWeave™ Collection

Ultra100X

Our lightest UltraWeave pack fabric – at 3.3 oz/yd², it has double the tear strength and almost double the abrasion resistance of 500d 8oz Cordura®!

Ultra200X

Our most popular UltraWeave style. At just 3.9 oz/yd2, it far exceeds the technical properties of any similar weight fabric available on Planet Earth!

Ultra200TX

The technical properties of Ultra200X, plus a ripstop backing for improved durability and stitch-holding

Ultra400X

400d Ultra-PE is about 20% lighter, with four times the abrasion resistance of other 400d U-PE fabrics. A great all-purpose high modulus pack fabric.

Ultra400TX

The technical properties of Ultra400X, plus a ripstop backing for improved durability and stitch-holding.

Ultra800X

Doubling the denier of 400d gives Ultra800X the strength to go the distance in the most demanding packs and duffels.

Ultra800TX

The technical properties of Ultra800X, plus a ripstop backing for improved durability and stitch-holding.

UltraGrid

UltraGrid™ is the world’s first recycled nylon grid fabric with Ultra™ ripstop.

Challenge Sailcloth has taken a classic fabric to the next level with higher performance and lower environmental impact. UltraGrid™ is woven at our Bluesign® Approved facility with 210d recycled nylon yarn from pre-consumer industrial waste. A double 200d Ultra™ grid provides exceptional tear-strength and visual impact. UltraGrid™ has a C0 DWR coating, free from toxic PFCs, and is finished with a waterproof 1500mm PU backing.